Implementation of IoT projects for the digital transformation of the food industry

At VALIDATECH, S.L., we apply IOT technology to transform complex industrial processes into efficient, safe, and sustainable systems. A notable example of this capability is our participation in the LEQUSOS Project, focused on optimizing thermal treatments in cooked meat products.

LEQUSOS is an initiative of the Catalan meat industry, led by EMBOTITS SALGOT, S.A., aimed at developing an intelligent decision-making tool for thermal processing. This tool allows predicting:

Pvalue: Microbiological lethality
Cvalue: Product quality
Sosvalue: Process sustainability

Our Contribution: IoT at the Service of Safety and Efficiency.
At VALIDATECH, we were responsible for implementing the IoT monitoring system that records key thermal data in real time during the cooking process.

Our technology has enabled:

Continuous and precise temperature monitoring using smart sensors.
Optimization of thermal parameters (time and temperature), reducing energy consumption without compromising food safety.

Thanks to our IoT solution, the LEQUSOS project has achieved significant progress in energy efficiency and the sustainability of thermal processes within the meat industry. This development has set a new technological standard in the sector, demonstrating how digitalization can enhance industrial competitiveness.

At VALIDATECH, we are committed to technological solutions that create real impact. Our experience in the design and implementation of customized IoT systems allows us to support our clients throughout their digital transformation process, adapting to their production, regulatory, and sustainability needs.

Action under the CAP Strategic Plan 2023–2027 co-financed by:

Comprehensive and up-to-date knowledge of each of the cooking PCCs - Obtaining a fingerprint. Obtaining optimal and non-modifiable empirical data of crucial values of Tref, Tcore, Delta T, flow ... - Interpretable data but not questioned - deep learning. Optimization of cooking processes for pots, immersion pools, ovens, autoclaves ... (Saving time, economic and energy - quality - production) - They could be icons of saving time, economic, quality and prod.).

Real-time deep learning data, more batch data, more microbiological studies, more lethality calculations. Validation of each of the manufacturing batches. System self-learning with assigned variables and setpoints. Obtaining preventive maintenance and therefore, automatic decision-making process on manufacturing batches. (Time, economic and energy saving - Quality - Production) - Same as above.

Validated and auditable system that meets IFS and BRC specifications, and FDA / IFTPS-based data encryption, security, and validity are obtained - Relevant information for auditors. Intelligent Inter / Intra system, comparison of the products produced, equipment involved, optimized and validated data, with self-learning of the cooking + cooling cycles and obtaining a master plan for validation and certification of each of the batches produced.

What we bring

A cutting-edge platform adapted to the needs of the food sector and made to measure (from the largest customer to the smallest).
Optimized workflow by analyzing a huge amount of information in real time.
Optimal management of production processes making them safer, higher quality and in less time.
Leverage resources, minimize losses, reduce risk and save on cost.
Increase intercommunication between systems.
Reasoned decision making and move on to predictive - preventive maintenance.
Integrated global management validation plan where the analyzed data is processed and encrypted - Relevant information for auditors.

At VALIDATECH, S.L., we apply IOT technology to transform complex industrial processes into efficient, safe, and sustainable systems. A notable example of this capability is our participation in the LEQUSOS Project, focused on optimizing thermal treatments in cooked meat products.

What we bring

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