Experts in process validation. Committed to your product.
Table olive production presents specific challenges: controlling fermentation in brine to prevent unwanted microorganisms, maintaining the fruit’s texture and flavor, and ensuring the stability of the packaged product without artificial preservatives. Validatech supports this sector through validation of thermal pasteurization treatments for packaged olives, instrumentation and calibration of control equipment (temperature, pH, salt concentration), and the implementation of artificial vision systems to automatically inspect olive quality (size, color, defects). We also offer revamping of processing lines and packaging equipment to increase their efficiency and reliability. With these solutions, table olive producers ensure compliance with food safety and traceability standards, while minimizing the risk of faulty fermentations or contaminated batches.
The meat industry faces demanding technical challenges: ensuring food safety, eliminating pathogens like Salmonella or Listeria, and achieving uniform and efficient processes such as cooking, smoking, curing, and cooling. Validatech offers comprehensive solutions for the meat sector, from thermal validation of cooking and pasteurization cycles to calibration of temperature probes and instrumentation for continuous monitoring. We also integrate artificial vision systems for product quality inspection (detection of contaminants, defects), and carry out revamping of key equipment (ovens, smokers, autoclaves) to optimize performance. With these measures, meat processing plants ensure compliance with current health regulations and HACCP plans, maintaining the organoleptic quality of meat products and reducing energy consumption on site.
The dairy industry (milk, cheese, yogurt, and other derivatives) must ensure food safety at every stage, from pasteurization of raw milk to proper cooling and storage of the final product. Challenges include eliminating pathogens such without affecting nutritional properties, and maintaining strict hygiene in equipment and pipelines (CIP processes) to avoid cross-contamination. Validatech provides the dairy sector with thermal validation services for pasteurizers and UHT sterilizers, calibration of critical instruments (thermometers, manometers, pH probes), and the implementation of continuous monitoring systems for the cold chain. We also modernize old equipment through revamping with more efficient control technologies, and integrate artificial vision systems to automatically inspect packaging (sealing, fill level) and ensure final quality. All of this ensures compliance with dairy health regulations and Good Manufacturing Practices, increasing product shelf life while preserving its original quality and taste.
Manufacturers of prepared broths, juices and baby food face the challenge of ensuring sterilized and 100% safe products for highly vulnerable consumers (babies and children), while preserving nutritional value and natural taste. Achieving precise sterilization and pasteurization processes in autoclaves, pasteurization tunnels or UHT systems is essential, ensuring that no dangerous microorganisms (such as Clostridium botulinum spores) remain in any container. Validatech collaborates with this sector by carrying out thermal validation of autoclaves and process equipment, mapping temperatures to identify the “cold spot” in each cycle and calibrating sensors and recorders for maximum reliability. We also carry out revamping of old autoclaves by incorporating advanced control technologies, and integrate artificial vision systems to inspect packaging hermeticity and detect defects after processing. Our solutions ensure compliance with strict food safety regulations applicable to baby food and packaged products, while optimizing energy efficiency and ensuring consistent quality from batch to batch.
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